211 spindle controller malfunction The controller itself should have a red led on and if it's a newer one will display an alarm code that coresponds to the manual. I have it set at 8 seconds now. I have spare boards/amplifiers from another machine that was working but was scrapped years ago by previous owner. Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. Sep 15, 2022 · I have a Mazak 1998 FH-480. However, when trying to orient the spindle or start at a given RPM it throws alarm 41, the servo amp MDS-B-SP-110 gives me E4-32 which seems to be an overcurrent alarm. 221 turret clamp sensor malfunction Jun 4, 2014 · mazak nexus 510c/50II alarm 41 (spindle malfunction 1 ) Alarm 406 Memory Protect Mazak Nexus 510c Matrix Control. Check and remedy Turn off the main circuit breaker and then turn it back on. It has no mazatrol option and can only be controlled by code. As the program began all was fine until it made a facing cut, retracted to take another cut, then stopped above the part, the spindle coasted to a stop and I got the alarms: 20 NMI e-stop and 204 spindle controller malfunction. Mazak alarm 44 spindle malfunction 3 manual Feb 26, 2007 · Spindle controller malfunction w/ My x3 My machine has stopped allowing me to control the spindle with Mach 3, Now when i engage the spindle it makes a clicking sound (once) and nothing happens. Oct 10, 2017 · Spindle Malfunction 1. Aug 31 Mazak Integrex ATC Alignment Procedure. - Alarm 219 when the Apr 1, 2021 · 204 spindle controller malfunction; 205 milling controller malfunction; 206 open front door (emergency stop) 211 not operated mcode simulta. Will look into the PLG, thanks! Even so! When machine is braking in gear 2 never manage to stop. Sep 26, 2024 · Hello everyone, i need help, my machine okuma&howa hj-28, control fanuc series 21i-TB, always show alarm ex1204 and alarm ex1205, i need help to fix that. Any ideas? Similar Threads: Newbie-mazak H1250 spindle malfunction alarm 44; Need Help!-mazak alarm 206 spindle lube malfunction; Spindle cooling with PC Liquid cooling system; Need Help!-Mazak T32-3 Alarm 015 System Enhance your machinery with a cnc controller. Alarms are disappearing after shutdown an main braker in OFF position for couple seconds. This system utilizes air to cool the motor and protect the spindle, Feb 21, 2022 · I put a piece of stock in the chuck and ran the same program as I had seen run in the previous shop. Dec 14, 2022 #6 During surface velocity hold control, as the current workpiece coordinates of the surface velocity hold control axes approach zeroes, the spindle speed increases significantly. Fan is running fine. Any help would be greatly appreciated. Jul 30, 2019 · Yep, i can confirm that if you follow Josh's instructions to letter, including resetting the VSD with PD13 = 08 in case you fiddled with it. It started not reading RPM's and when you went to orientate it it would just time out. 213 illegal designated tool no. With more than 10. Lee Problem: 9 ABSOLUTE POSITIONS MALFUNCTION. Nov 3, 2021 · (µ/ý X ãúw DCPEâæ0333³²33SJ˜FmkK’”±SR" m’D–[à‹1Æ ü¯‘æøc| ý9OX~ bw75 M³ {L fÂþP , ÿ Q “ˆëæ Ô™9ÝLêÀus\$„Š„@ ¥ë¤U² & X , › ²Í•, £ ƒ„…C –E¹Õã¤P RàCY=NÊÝØ@P©( Ku X ˆ . 5Kw Air Cooled Spindle, with Latest Blackbox Controller. Speculating if the not on tension bearings have come loose. In the controller of the spinlde reads f46c. Dec 16, 2014 · we have a 1999 QT-250 Mazak and we are getting this alarm. The turret will rotate,and stop on the correct tool, but is not completely locking in. 215 chuck system malfunction; 218 chucking type not selected; 220 turret position sensor malf. 221 turret clamp sensor malfunction SLIDEWAY OIL MALFUNCTION After the occurrence of alarm No. You need to go to DIAGNOSTIC screen and see what number as alarm your spindle amplifier reports back to NC. Find the right cnc spindle and controller and upgrade your CNC capabilities at Alibaba's wholesale machinery store. This document lists alarms that may occur on a FH-6000 (Mazatrol Fusion 640M) machine tool along with their alarm numbers, names, descriptions, and the sensors that detect them. However, when trying to orient the spindle or start at a given RPM it throws alarm 41, the servo amp MDS-B-SP-110 gives me E4-32 which seems to be an Mazak, Mitsubishi, Mazatrol > Alarm 41 Spindle malfunction after amplifier change Mar 1, 2021 · 204 spindle controller malfunction; 205 milling controller malfunction; 206 open front door (emergency stop) 211 not operated mcode simulta. Does anyone know where the power to make this engage comes from. Thread All that does is tells you how to adjust the encoder feedback board for closed loop spindle control. So I put a new PLG sensor in it and now it will read RPM's but when you go to orientate it just spins and gives me a Spindle malfunction alarm. Please help me! Similar Threads: 360 spindle cooling malfunction alarm in yellow; Newbie-mazak H1250 spindle malfunction alarm 44 Keep machinery running smoothly with a machine tool spindle. parameter sheets that came with machine. Having an issue with this alarm. 99, No. Feb 25, 2015 · Thanx for the advice, I now have a thread in the Mazak area aswell. You are in NMI E Stop because your spindle controller is down. - Alarm 208 for low slideway lubricating oil level detected by sensor SL4. cheers adam Similar Threads: Jan 19, 2023 · Spindle Controller Malfunction alarm - that means nothing. We replaced the main power supply and the spindle amplifier (which I assume is the drive unit) not sure though. For the lathe, the workpiece may even come off if the chucking force decreases. 5Kw VSD, 1. both are refurbished. 221 turret clamp sensor malfunction Getting 37ZOVER AMPERE and 211 Spindle Driver Malfunction. Safety speed limits must therefore be observed when designating spindle speeds. When I try to run the spindle it throws the 20 NMI Emergency Stop and the 204 Spindle Controller Malfunction. Check for loose hardware on the cylinder or linkage. Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION Description An alarm occurred at spindle controller. Have no lights on the spindle drive. Changed batteries, reloaded system, parameters from EEPROM. . I have to switch it to manuel mode to get the spindle working. Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION Jan 12, 2019 · Even so! When machine is braking in gear 2 never manage to stop. #204 (Spindle Controller Malfunction) In alarm history it also shows #350(operating switch fault) and #33 (Emergency Stop) I've been trying like hell to speak with someone at Mazak in Gardena, CA for the last week, but they never call back or they put me on hold for 2 hours, only to tell me they're too busy. Feb 25, 2018 · Had a VTC 20G in the mid 90's . com's store with spindles for every industrial device. this is the alarm on mazatrol controller 21 Drive unit power malfunction 1,0,&0023 alarm the new spindle amp is flashing F6 and 23 Jun 28, 2012 · Mazak FH480, machine will go into low gear, but doesn't read RPM's and will not orient. . Still getting alarm. March 2003 Table of Contents v Fadal Maintenance Manual Axis Drive Systems . The 204 alarm is not controller specific, just tells you where to start looking. Have anyone had this problem or can advise Thank you Jul 26, 2014 · Alarm 20 NMI emergency stop and alarm 204 spindle controller malfunction come up on diag screen. If the speed goes over 2000 rpm when the spindle stops (no matter how you stop it) you get these two alarms. Thank's you Okuma > Alarm ex1204 and alarm ex1205 Apr 25, 2022 · We have a couple of them here. The E3000 was designed for use on CNC lathes, robots, NC lathes and special purpose machines. The controller will usually jog the spindle while shifting gears. buzz altland Plastic. The weird thing started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not have the org. mazaks description for alarm 44 is as always less than helpful. Description An alarm occurred at spindle controller. It was completely dead. Does anyone has the manual of this controller. If the spindle is unable to jog for any reason that could affect it, too. The controller is a mds-b-sp-110. Jan 20, 2021 · The Current issue we now face is when we go to fire up the spindle we automatically through the breaker and get the dreaded spindle controller Malfunction code. Any help with this would be greatly Mazak Alarm 211 NOT OPERATED MCODE SIMULTA. Mazak M32-A Troubleshooting Guide 1）To prevent injuries / damages, check the CONTROLLER, motor spindle and cutting tool for proper installation, then operate the CONTROLLER and motor spindle. 5 years so all batteries went empty with all consequences. that did not work and we had a long list of alarms and no tool Dec 22, 2011 · I own a 1986 Mazak QT10 with a T2 control and a FREQROL FR-SE-2-22K spindle drive, my problem is I was making a part when the machine gave two alarms #20 NMI emergency stop and and #204 spindle controller malfunction. Find the braking resistor (if it has one) and see if it is getting hot when sitting idle, or with the spindle running. The controller contactor below spinde drive is not goin in. I have a 1986 QT20N (Mazatrol CAM T2) with Fanuc model 12 (A06B-6044-H212) spindle drive. When you try to orient the spindle, it times out. Can anyone help? Similar Threads: Need Help!-Alarm 20 NMI emergency stop and alarm 204 spindle controller malfunction; 360 spindle cooling malfunction alarm in yellow Dec 10, 2023 · The amp was dead with no display, when i jog the spindle up to 1000rpm the load graph shows 0-1%. Feed hold Spindle stop SL4 X4 211 (F11) SPINDLE CONTROLLER MALFUNCTION Alarm with the spindle controller Feed hold Spindle stop Spindle controller X243 212 (F12) MAGAZINE DRUM MALFUNCTION Alarm with the magazine driver Magazine Nov 11, 2018 · I'm working on bringing up a 1986 Quick Turn 10n/ T-2 control. I checked the spindle drive and there wasn't any lights on the power supply or the drive . Oct 9, 2017 · Check the value displayed on the LCD readout before and after trying to run the spindle. 2）Before disconnecting the CONTROLLER or motor spindle, always turn the control power OFF and turn the compressed air supply to the CONTROLLER OFF. Check and remedy Jan 25, 2008 · Hi all I have an SQT10M and apparently the Mitsubishi Spindle Controller board has a problem. IT WORKS, Full control, Variable speed and Actually STOPS the spindle without any extra wiring for relay workarounds Just setup a HY 1. 1000 – No…. Im also getting alarm 211 (spindle controller malfunction) together with alarm 41. Jgryz450 211. This started making shorts in the system causing all kinds of alarms . Find the spindle drive. The screen shows the correct tool ID, but when I try to rotate the turret by hand to see if it is locked in, it feels spongy. I don't think it's normally for the machine to take so long to stop the spindle. 1 – No. I've checked the magnet sensor, appears to be in good condition. Had all kinds of problems with the wiring harness . Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION. ,ëÞ aJ{XÑ ^ S}¡ J;ìAQÛE"Lyš¶7¶/8ÎA» Ç”v»Š¦ ¬ MLI Û·c å e « ¥ˆ êξäco\ ²öwZŠXàñx@:x"a("[Bgð0A± "±]ûïdðµ7 RB hi looking for a bit of help[ with a mazak H1250, with an M plus controller. Of course there are still some errors (24 External clock malfunction, 204 Spindle controller malfunction) to work out, but I have noticed one other thing that bothers me. Chips would get in the saddle and cut the wires . 6 hours. Joined Dec 14, 2022. Mazak System/Drive error ( No. It is not providing the MC output to energize the 3 phase contactor to give input AC power to the power supply unit. Machine is working well for about 10-15 minutes but after that Alarm 20 NMI emergency stop and alarm 204 spindle controller malfunction is turning on. Dec 14, 2022 #6 Apr 29, 2021 · 204 Spindle Controller Malfunction Will add fluid, try to clear the alarms and then will update. Then it is safe to remove Nov 26, 2017 · Previously it was sitting in a warehouse approx. I now have a decision to make but before I can I need to know the following; My current board is designated FR-SF-2-11KP-TC-BN408U 009 and I have available a new board designated FR-SF-2-11KP-BN408U 067. I changed all 6 transistors to the new ones and powered it up, worked perfect for a few min whith some starts and stops then I got the same alarm (204) and the spindle controller has a blown transistor again. I checked through the transformer and verified we are pinned for our power level per the documents and have checked a bunch of things. I did an insulation test on the spindle today and all seem fine. Description An alarm occurred at milling spindle controller. For other Mazak alarm lists visit following pages. Mar 5, 2023 · The dive has a not ready signal so the control is booting with an alarm state an estop signal. Jul 8, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help Jan 12, 2021 · Hi all. Everything works fine (Servos, Turret, Robot Tool Measure Arm, Hydraulics, Tail Stock) except the spindle. We have noticed the controls are getting old and will have random issues. Nov 10, 2004 · Our control is a Mazatrol EIA control. Lee Thank you for purchasing the Ultra-Precision, High-Speed spindle system, E3000. I do M19 and spindle spinns up rpm but never completes orient. Mazak CNC machine control error List for MAZATROL MATRIX etc. The machine functions fine at speeds lower than 2000rpm. May 20, 2009 · 205 Milling controller malfunction 215 Chuck system malfunction 221 Turret clamp sensor malfunction 224 chuck sensor malfunction 267 Ball screw lubrication alarm 351 Spindle contactor fault 379 Only says AL379 but I think I read somewhere that its some kind of battery warning. So i have to wait for about 40-50 minutes to be Secondly, even when I try to cut a model in NCStudio, the spindle does not revolve/rotate. Sep 27, 2018 · Tried to replace mitsubishi AC motor but spindle still wont orient. Could be a chip on one of the prox switches confusing the controller as to what gear it is in. J. Checked to make sure e stops was reset. 2 pages. May 7, 2008 · two alarms popped up yesterday, No 68 – spindle inverter overcurrent, no 211 spindle driver malfunction and number 32 on the drive. Even with the motor disconnected the drive reports an AL-20 which makes me think it is the drive and not the install. 6 million unique visitors over the last year, Practical Machinist is the most visited site for metalworking professionals. 212 chuck open/close switch malf. After å while alarm 242 spindel orientation malfunction. In PLC, it's showing S01 SERVO ALARM:PR 0032 Z along with SPINDLE CONTROLLER ALARM 211. Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION Description An alarm occurred at milling spindle controller. Can read rpms so i guess plg sensor is ok. the mitsubishi inside is having issues with bad hard drives or power supplies on the internal computer getting old and dying. Feb 23, 2021 · A week or so ago I had the engine malfunction come on and then total loss of power. Some examples include: - Alarm 200 which indicates low hydraulic pressure detected by the compound oil controller unit. The motor, spindle and control unit are designed to work as an integrated system capable of 60,000 min-1. Jul 17, 2016 · Actually I inspected the MDS-B-CV-150 power supply unit. Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION Hey guys, I have a Mazak QT250HP, and I am getting alarm 221 Turret Clamp Sensor Malfunction). 204 spindle controller malfunction; 205 milling controller malfunction; 206 open front door (emergency stop) 211 not operated mcode simulta. B. I get Alarm 20 NMI emergency stop and Alarm 204 Spindle controller malfunction. The machine will come up and you can move all the axes, but if you try to start the spindle, is errors out as described above. If the alarm is not released, please contact your MAZAK service representative. Jul 11, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle Jul 10, 2008 · The controller itself should have a red led on and if it's a newer one will display an alarm code that coresponds to the manual. By Elmer13 in forum Mazak, Mitsubishi, Mazatrol Apr 29, 2021 · 204 Spindle Controller Malfunction Will add fluid, try to clear the alarms and then will update. Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION. Changed out spindle cooling pump and cleaned radiator. Find a wholesale cnc spindle and controller at Alibaba. i have alarm 44 spindle malfunction 3 showing on screen, also alarm f66c showing on spindle controller, cant clear! any ideas to what the contoller alarm points to as i dont have a mitsubishi alarm manual. Could be a bad solenoid valve for the cylinder. The servo drives in the cabinet all say 56 (even Z). 185 Jan 10, 2009 · ABOUT PRACTICAL MACHINIST. 208, lubricating oil is not added in approx. 352 Power supply cintactor fault (typo I guess) Feb 26, 2007 · Spindle controller malfunction w/ My x3 My machine has stopped allowing me to control the spindle with Mach 3, Now when i engage the spindle it makes a clicking sound (once) and nothing happens. Is it a problem with NCStudio or it is a problem with wiring? I installed NCStudio afresh but still no change. nsbmz xpfi rmzvxi zktzvsk erd zxv nqqhetu zetg wdz hcgbfzf